Quick Detail
Place of Origin
HS-CODE
29-
Package & Delivery Lead Time
Detailed Description
HIC-200 Air Filter Regulator
USER'S MANUAL
Product Description
Air Filter Regulator, HIC-200 receives main air pressure and supplies to the desirable level to a positioner or other devices.
Product Characteristic
z Maintain desirable pressure level, regardless of fluctuation of pressure input. z Aluminum body increases versatility of the product in different environments. z 5 micron filter sorts minuteness particles in the air.
z Relief function is available which discharges to atmosphere if the outlet pressure is higher than setting pressure.
Suffix Symbol
HIC-200 follows suffix symbols as below.
HIC-200 1 2 3 4
1 Adjustable Range A : 0∼2.5kgf/cm2
B : 0∼4kgf/cm2
C : 0∼6kgf/cm2
2 Connection Type N : NPT P: PT
3 Gauge 0 : None
1 : 4kgf/cm2
2 : 10kgf/cm2
4 Ambient Temperature 1 : -5 ~ 60℃
2 : -20 ~ 120℃
3 : -40 ~ 70℃
Specification
Category HIC-200
A B C
Max Supply Pressure 10kgf/㎠ (150psi)
Max Output Pressure 2.5kgf/cm2 4kgfcm2 6kgf/cm2
Air Connection NPT(PT) 1/4
Gauge Connection NPT(PT) 1/4
Ambient Temperature -5~60℃(Standard),
-20~120℃(High Temp.), -40~70℃(Low Temp.)
Min Filtering Size 5 micron
Material Stainless Steel 306
Weight 1.8 kg
Parts and Assembly
Please be knowledgeable of product's major parts and assembly steps for future maintenance.
Operation Logic
Air pressure is being supplied to output port by turning adjust bolt clockwise which will push diaphragm, then disconnects from stem and disc. The set pressure level stays by transferring pressure to lower diaphragm, which results to balance adjust spring. In case of higher pressure than setting, the pressure pushes diaphragm and pressure is released through the hole on spring case.
Dimension (outer)
Installing
Caution
When installing the product, please follow below procedures.
● Always wear safety equipments and follow safety procedures.
● Air must be clean and dry.
●Please operate within the range of specified capacity of the regulator in the manual.
If exceeded, the product can be damaged and may result serious damages and accident.
● The product can be malfunctioned if any damages applied. Please treat the unit with appropriate care
● For maintenance, release drain bolt on timely basis to extract any water inside.
● Filter must be replaced on timely basis. Filter usage depends on the environment/field.
● After pressure is set, please make sure adjust bolt is completely fastened.
Pipe Connection
HIC-200 is used for constant supply pressure to positioner, actuator, solenoid valves, or etc. It can be installed without a bracket which can be installed on through the pipeline. Before connecting with pipeline, please make sure pipeline is emptied, and the size of the pipeline is appropriate for required capacity.
If HIC-200 must be installed on the bracket, please make a bracket according to the product's dimension.
Instruction
(1) Before supplying air pressure into HIC-200, turn adjust bolt counter-clockwise, so the ring is not pushed.
(2) Install pressure gauge on the secondary pressure output port. The pressure gauge indicates primary pressure that is being output.
(3) Air pressure is supplied through primary pressure input port after output port is being blocked by using ball-valve or other fitting tools.
(4) When the secondary pressure reaches at set level, fasten the adjust bolt completely.
Output and Flow (LPM)
Pressure
Flow (LPM)
Maintenance
Please refer to below table (repair kit) and parts' name. Before replacing any parts, please make sure to follow field's safety procedure and the manual to avoid any accidents and damages to the product.
Repair kit
Part Name Qty
Stem 1 (ea)
Diaphragm Assembly 1 (ea)
Filter 1 (ea)
O-Ring 2 (ea)
When using Repair Kit, all of the parts must be replaced at the same time. Partial part replacement may result in shortening product's life cycle.
▶ Draining condensed water
① When draining out condensed water, supply air pressure must be shut down completely or adjust the pressure level below 1kgf/cm2. The operator can be seriously hurt when draining out at high pressure.
② Slowly open drain plug to drain condensed water.
③ After draining out completely, close the drain plug.
▶ Replacing filter case and parts
① Shut off supply air pressure.
② Release lock nut on adjust bolt, rotate adjust bolt counter-clockwise to lower setting pressure.
③ Open drain plug on filter case to drain condensed water and close.
④ Unscrew bolts on filter case in diagonal order.
⑤ Replace filter, o-ring, and stem.
⑥ Screw bolts on filter case in diagonal order.
⑦ Unscrew 4 bolts on spring case in diagonal order.
⑧ Replace diaphragm assembly.
⑨ Screw bolts on spring case in diagonal order. Make sure not to damage diaphragm when screwing.
⑩ After part replacement, set air pressure to desired level.
Manufacturer Warranty
● For the safety, it is imperative to follow install instruction in the manual.
It is not manufacturer's responsibility for any damages due to the user's negligence.
● It is not manufacturer's responsibility for any damages or accident due to user's alteration of the product and parts. If alteration or modification is necessary, please contact the manufacturer directly.
● Manufacturer warrants the product from the date of original retail purchase of the
product for one (1) year, except as otherwise stated.
● Manufacturer warranty will not cover the products that the product have been subjected to abuse, accident, alteration, modification, tampering, negligence, misuse, faulty installation, lack of reasonable care, repair or service in any way that is not contemplated in the documentation for the product, or if the model or
serial number has been altered, tampered with, defaced or removed; damages that occurs in shipment, due to act of God, failure due to power surge, and cosmetic damage. Improper or incorrectly performed maintenance or report voids this
Limited Warranty.
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