GSB-F Fully Automatic Horizontal Baling Machine

Equipment Introduction:

The fully automatic horizontal baling machine consists of a casing, a hydraulic station, hydraulic cylinders, a pressure head, a wire threading mechanism, a wire twisting mechanism, and a necking mechanism, among other components. The main cylinder drives the pressure head to compress the material, while the necking mechanism provides resistance for the package block to pass through. The wire threading mechanism and the wire twisting mechanism work together to tie up the package block. The entire compression and binding process of the package block is controlled by a PLC, eliminating the need for manual intervention, and the high level of automation means it is not only efficient but also saves on labor costs. Consequently, it is widely used in situations where a large volume of processing is required and processing speed needs to be fast.

Application Range:

Model Parameters:

The above models are standard universal models. If you require other models, please contact our staff, and we can also provide customized services according to your needs.

Technical Highlights:

1. High intelligence
The rigorous and reliable PLC control program, combined with sensors, improves the efficiency and effectiveness of packaging, reducing operational difficulty.

2. Good stability
The equipped material cutting device effectively cuts the risk of downtime caused by material jamming.

3. High reliability
The overall structure adopts a design with a large safety factor, preventing permanent deformation or cracking.

Working Principle

GIGAPA fully automatic horizontal baling machine adopts an electromechanical and hydraulic integrated design, and realizes fully automatic strapping operation through intelligent control system. Its work process can be divided into four key stages:

Feeding compression stage
After the material enters the baling chamber through the conveyor belt or manually, the main hydraulic cylinder drives the pressure head to compress the waste horizontally. The unique necking device works synchronously to form a standard bale size during the compression process.

Bundling preparation stage
When the bale reaches the preset density, the intelligent wire threading mechanism automatically passes the baling wire through the bottom of the bale. High-precision sensors monitor the wire threading position in real time to ensure the accuracy of strapping.

Automatic strapping stage
After receiving the PLC instruction, the wire twisting mechanism quickly completes the actions of tightening and cutting the wire. The double locking technology is used to ensure that the strapping firmness meets the transportation requirements.

Discharging cycle stage
The bundled bales are automatically discharged by the ejection mechanism, and the system immediately enters the next working cycle. The whole machine is equipped with a fault self-diagnosis system, which can monitor the operating status of each component in real time.

The horizontal baling machine adopts industrial-grade PLC control and has the following technical advantages:

• Compression force can reach 200-500 tons (depending on the model)
• Packaging efficiency 6-12 packs/hour
• Wire bundling tensile strength ≥800N
• Optional automatic weighing system
• Support remote monitoring function

Horizontal Baler vs. Vertical Baler: How to Choose?

In the waste recycling and baling industry, horizontal baling machines and vertical balers are common equipment. Both effectively compress and baler waste, but they differ significantly in structure, application scenarios, and processing capacity.

1. Horizontal Baler

• High processing capacity: Suitable for medium to large production needs, with continuous feeding and automated baling.
• High degree of automation: Most models can be equipped with a conveyor belt for fully automated baling, saving labor.
• Wide application: Suitable for large or high-density materials such as metal, cardboard, plastic bottles, and fiber.
• Large footprint: Typically requires a fixed installation, making it more suitable for industrial environments such as recycling stations and waste treatment plants.

2. Vertical Baler

• Compact structure: Small size, easy installation, and minimal space requirements.
• Simple operation: Manual loading and baling are required, making it suitable for small businesses or those with low production volumes.
• High cost-effectiveness: Low equipment investment cost and easy maintenance. Applicable Materials: Ideal for cardboard, plastic film, lightweight waste, and more.

3. How to Choose?

• If you’re a large-scale scrap recycling plant or metal processing company with high production and efficiency requirements, a horizontal baler is recommended.
• If you’re a small factory, warehouse, or supermarket primarily processing lightweight packaging waste, a vertical baler is more economical and practical.