Belt Type CNC Chip Conveyor for Assembly Line Essential Tool Accessory for Efficient Machine Operation

The Applications of Chip Conveyors

1. Applications in Basic Mechanical Processing Scenarios

a. Single Machine Tool Adaptation

• Lathes/Milling Machines: Chain-plate chip conveyors transport long strip-shaped iron chips via scraper chains (e.g., spiral chips generated during shaft turning), preventing chips from entangling tools or accumulating on the worktable.
• Grinding Machines/Gear Processing Equipment: Magnetic chip conveyors collect iron chip powder using permanent magnetic adsorption (e.g., fine particles from gear grinding), protecting guide rails from wear.
• Deep Hole Machining Tools: Screw chip conveyors push chips out of deep holes (e.g., gun barrels, hydraulic cylinder bores) through spiral blades, suitable for deep hole drilling and boring machines.

b. Integration in Automated Production Lines

• Multi-station Processing Units: Scraper chain chip conveyors connect multiple machine tool stations to transport chips and cutting fluid simultaneously (e.g., in automotive transmission housing production lines).
• Flexible Manufacturing Systems (FMS): Central chip conveying systems adopt a combined design of "chain plate + screw + negative pressure" to centrally process mixed waste such as iron chips, aluminum chips, and dust.

2. In-depth Application Analysis in Key Industries

a. Automotive Manufacturing

• Processing of Engine Core Components:
  • Chain-plate chip conveyors remove cast iron long chips in rough milling of cylinder blocks/cylinder heads, avoiding positioning accuracy issues caused by chip accumulation.
  • In deep hole machining of water channels, screw chip conveyors cooperate with cutting fluid flushing to prevent chip blockage.
• Transmission Gear Processing: During hobbing and slotting, magnetic chip conveyors adsorb iron chip powder and separate cutting fluid (with a coolant recovery rate exceeding 90%).
• Chassis Part Processing: For aluminum alloy wheel milling, negative pressure chip conveyors adsorb aluminum chip dust, paired with explosion-proof dust collectors (reducing dust explosion risks).

b. Aerospace High-end Manufacturing

• Titanium Alloy/High-temperature Alloy Processing:
  • Chain-plate chip conveyors with cooling functions prevent titanium chip oxidation and combustion during high-speed milling of high-temperature chips.
  • For complex structural parts (e.g., aircraft frames), negative pressure chip conveying + vacuum dust collection systems control metal dust pollution.
• Composite Material Processing: When cutting carbon fiber components, specialized negative pressure chip conveyors with HEPA filters prevent dust from endangering operator health.

c. Electronics and Precision Manufacturing

• 3C Product Component Processing: Screw chip conveyors are used for high-speed milling of aluminum alloy casings, paired with cutting fluid mist collectors to handle micro-chips and oil mist simultaneously.
• Medical Device Processing: Scraper chip conveyors are adopted for stainless steel surgical knife cutting, featuring compact structures and easy cleaning to meet medical industry cleanliness standards.

d. Metallurgy and Heavy Industry

• Heavy Machine Tool Processing: Large rolling lathes are equipped with hydraulically driven chain-plate chip conveyors to withstand high-load cast iron chip impacts (e.g., in rolling mill frame processing).
• Post-forging Treatment: Scraper chain chip conveyors transport mixed metal debris and cutting fluid in blank deburring processes, suitable for high-impurity working conditions.

3. Customized Applications in Special Scenarios

a. Explosion-proof and Safety Fields

• Aluminum/Magnesium Alloy Processing Lines: Negative pressure chip conveyors with anti-static designs prevent metal dust electrostatic accumulation and potential explosions.
• Military Confidential Processing: Closed chip conveying systems with chip crushing functions avoid material leakage.

b. Environmental Protection and Resource Recycling

• Cutting Fluid Regeneration Systems: Chain-plate chip conveyors with filtering devices separate chips from cutting fluid, which is purified for reuse (reducing waste liquid treatment costs).
• Metal Chip Sorting and Recycling: Combinations of magnetic chip conveyors and non-magnetic scrapers enable automatic sorting of iron and aluminum chips (e.g., in motor housing processing lines).

4. Application Value and Technological Extension

1. Efficiency Enhancement: Automated chip removal reduces manual cleaning frequency (e.g., 24-hour unmanned workshops eliminate shutdowns for chip clearance).
2. Precision Assurance: Avoiding chip residue prevents workpiece surface scratches (e.g., in precision mold processing).
3. Cost Optimization: Preventing chip wear on machine tool guide rails and lead screws extends equipment life by over 30%.
4. Intelligent Linkage: Chip conveyors integrate with PLC systems to monitor anomalies like blockages and overloads in real time (e.g., sensor alarm functions).

5. Typical Industry Selection Reference Table

Conclusion