CUSTOM WELDED HYDRAULIC CYLINDERS

Aisoar hydraulics customize hydraulic cylinders to meet customers' requirements on mounting styles, pressure ratings, sizes and configurations. We also excel in fully supporting small & middle sized customers, and to help them grow. Welded cylinders can be used for most applications. Because they are welded, the design can be more sophisticated or more customized. Because of that, repairment usually is more challenging. With the compact and more customized design, welded cylinders in most cases are a preferred solution.

Custom hydraulic cylinders overview:
AiSoar offers custom hydraulic cylinders, ranging in bore size from 1.25 to 15 inches, stroke from 0.25 to 240 inches with pressure rating from 200PSI to 4500PSI. AiSoar provides the custom hydraulic cylinder with construction types' options, mounting options, integrated valve options, pressure& temperature options, metric and inches size options.

Basic concept:
Understanding the basic concepts well help us design a custom cylinder that can meet you specific application.

• Cylinder Application: Function and operating conditions of cylinder and overall machine.
• Force/load: the force exerted. Do I need the cylinder to push or pull—or both? The force required determines bore size as it is relative to operating pressure.
• Cylinder type: Cylinder Construction Types, Structure of cylinder.
• Mounting type: How do you mount a hydraulic cylinder? Mounting type include the base mount and rod mount.
• System Operating Pressure (psi): Maximum pressure available to the cylinder
• Fluid Type: Category of hydraulic fluid supplied to the cylinders
• Temperature: Customization should consider environmental factors and weather extremes.
• Move Speed: The speed of piston rod retracted and extended
• Stop tubing: Can increase the distance between the rod and piston bearings. Stop tubing can improve stability and enhance piston bearing shelf life.

Here are three ways that we design and make custom hydraulic cylinders:

1）Do simple adjustments based on the standard styles
Just make a few slight modifications based on our modular standard elements, it's the most high cost-effectively way to suit your specific application needs. You should print the drawing of standard styles, and then write down the sizes which needed to be amended. Show us the drawing, get a free quotation.

2）Make different combinations of configurations between standard styles

We have 15 series standard styles, make different combinations of configurations between standard styles is optional, such as customized cylinders with Clevis base mounted and Tang rod ends.

3）Make completely custom hydraulic cylinders.

To choose materials and configurations to perfect meet your exact application and performance requirements. If you have the drawing or sample on hand, we'll make completely customized hydraulic cylinders based on your drawing or sample.

 AiSoar custom hydraulic cylinder is your best choice.  

You can confidently start on your custom cylinder design with us, there are four reasons.

1. We are a family owned company with a full staff of engineering, production, quality control, sales and customer service departments. Our factory covers an area of 13,000 square meters with modern standard workshops and more than 200 sets of cutting edge equipment.

2. We have more than 20 years' experience on design and manufacture custom hydraulic cylinders. Our development has putted a lot of time and effort in organizing standardized modules and standardizing process flow. Now we have modular standard elements, we use PLM system to manage the drawings; we use MES system for documentation, traceability, and data transparency.

3. Short run production for custom cylinders, even just at 1 pc, are fully supported. By standardizing and optimizing components' specifications, we can integrate resources and apply to different customers' orders. By doing this, even when an individual purchase order is not in large scale, components' cost still can enjoy a much lower rate.

4. We take care our cylinders as our children. We manufacture all our parts in-house and hence the quality of Hydraulic cylinders is super good. Before assembly, we do clean all the parts by high pressure cleaning machine, and we do flushing before testing. Each cylinder would be gone through the testing procedure before package, to make sure there is no Internal/external seal leakage with the cylinder. Paint with primer first before the main paint, to make sure the cylinders looks perfect.

Contact us and let us know your needs!