2000KG 0.75kw 591mm Overlay Cladding Welding Machine

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2000KG 0.75kw 591mm Overlay Cladding Welding Machine
Posting date : Dec 25, 2020
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Free Member Scince Dec 25, 2020
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Place of Origin
China [CN]
Brand Name
1
HS-CODE
8406-90
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1
Detailed Description

Wear Plate Automatic Welding Machine, Automatic Cladding Machine
 
1. Machine Introduction
The JH-800 Table Type Overlay welding Automatic Machine is a new generation of the table type overlay welding machine developed by our company, which is functioned by the high performance PLC + digital system for its control system.the TECO servo precision system control for its pallet displacement.
1. The latest TECO JSPD servo system control technology for its wire control, the horizontal double driving guides + code mode of feed control for its ejector plate feeding displacement of parent metals, and the SAMSR driver + OPG motor control for its powder dropping in which the precision of wire feeding and powder dropping is enabled within ±1.0g.

 
2. The hydraulic pressure of the system adopts the analog quantity to control its automatic pressure circulation of setting values to improve the pressure control accuracy up to an range of 0.15%, which controls the welding torch within compound swing of 10-48mm for welding, and cools the welding torch head by circulating cooling water constant pressure cooling while cooling the parent metals by variable frequency water pressure circulating, avoiding the deformation of the base metal due to the overheat in the welding process.
 
3. The difference between the JH–800 and traditional machines is indicated by our optimization to the parent metal workpiece movement of the machine in welding process to minimize the mechanical wear in the long-time operation, and reduce the attenuation coefficient of accuracy. The positioning accuracy of the pallet in the X-axis and the Y-axis directions to the parent material is controlled within millimeters and the machine is always accurately controlled to each movement in both automatic and manual welding modes.
 
4. JH-800 is designed with double wire welding and wire powder dropping modes which allows the independent and bi-directional operations for each mechanism in manual mode. The machine welding control system can accurately set the speed, feed the wire, drop the powder and display the X-axis running coordinates, and adopts the digital design to improve the overlay welding performance of the machine and improve the process, including closed-loop control, analog quantity conversion, digital quantity data given, frequency broken wire detection, and automatic detection & alarm. The operation is functioned by TECO 10.2 inch real color touch screen to monitor and display the running status by Chinese and English operation pages with help wizard mode, information feedback, abnormal alarm for a practical key automatic operation, which thus reduces the labor input and improves the production efficiency significantly.
 
2. Basic Configuration

Frame TypeHorizontal
Guide Space591mm
Guide Length3150mm
Guide ModelLDG122 Pcs
Drive ModeServo Drive
Machine SystemTaiwan Taian 1 set
Electric Control Unit1 set
Double Drive Pallet Pushing Machine Platform1 Unit
Pallet Pushing Machine0.75KW
Pallet Pushing Reduction GearHorizontal Reduction Gear
Hydraulic Power Unit1 Unit
Hydraulic Cylinder12 Unit
Hydraulic Pipeline12 Set
Wire Feeder2 Set
Double Wire Torch Head (Double Wire Welding for Single Welding Thickness Greater Than 6mm)1 Set
Lateral Drive SystemTECO 1 Set
Longitudinal Deceleration SystemTECO 1 Set
Transverse Mechanical DrivePrecise Guide & Pinion and Linear Guide 1 Set
Longitudinal Mechanical DriveHorizontal Double Drive (Guide & Pinion + Code) 1 Set
Horizontal Cable DriveEngineering Drag Chain 1 Set (Metal)
Longitudinal Cable DriveDrag Chain 1 Set
Main Frame ColorSea Blue
Pallet Pushing Machine ColorSea Blue
Automatic Deeding Device (Double Feeding Pallet)1 Set
Wire Alignment System2 Sets
Machine Dust Control Unit (Connecting to the Reserved Port and Hose of the Centralized Dust Removal Pipeline of the Client)1 Set

 
3. Technical Performance

Welding Width≤1550mm
Welding Length≤3200mm
Idle Travel Speed0-9800mm/min
Allowable Material for Overlay WeldingQ235 Q345 Mild Steel
Wear Layer Overlay Welding Thickness2-20mm
Wear Layer Overlay Welding Speed100-300 mm/min
Elevation of Overlay Welding Torch0-100mm
Lift Mode of Overlay Welding TorchManual Mechanical Adjustment
Precision Standard of Whole Machine/Conforming to JB/T5102-1999
Linear Positioning Accuracy±1mm/5m
Velocity Error±2%

 
4. Pictures
 
2000KG 0.75kw 591mm Overlay Cladding Welding Machine 0
2000KG 0.75kw 591mm Overlay Cladding Welding Machine 1


ECROBOT CO., Ltd, Business Registration Number : 220-88-71747, CEO J.W.Park, TEL : +82-2-552-7676, E-mail : E-mail : Contact us
Address : (Hwanghwa B/D 11F, Yeoksam-dong)320, Gangnam-daero, Gangnam-gu, Seoul, South Korea
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