Scaffolding Planks Sheet Roll Forming Machine 30KW 8-15m/min PLC Control System

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Marine Steel Scaffolding Planks Board Walkboard Roll Forming Machine 1. Unit performance The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer The width of material: 250520 Product speed: 0-8m/min Occupy groud area: length 30m xwidth 3m Total power: about 62kw 2. Equipment structure It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc. 3. Each part main parameter: 3,1 Passived Decoiler Decoiler: decoiler, Inner expanding type, capacity:5T Inner diameter material roll: 480~520mm Outter diameter material roll: 1500mm 3,2 Leveler Motor: 7.5KW Frequency conversion motor 3,3 Servo Feeding machine Drive: 4 kw Servo motor 3,4Punching machine punching press: JF21-110 Maximum press: 110tons Material of mould: Material:Cr12Mov, Quenching,Hardness:HRC58-62 Quantity of punching dies:1sets 3,5 Forming machine Rack: cast iron frame, Forming stations: 16 stations Material of bearing 40Cr, quenching treatment Material:GCr15, Quenching, Hardness:HRC58-62 Motor power: 30KW Frequency conversion motor ZQ500 reducer Drive type: every rack has one gear power distribution box. 3,6 Hydraulic cutting Hydraulic pressure cutting Hydraulic pressure pump:5.5KW Material of cutting blade: Cr12, Quenching Hydraulic cutting quantity:1piece 3,7 Electronic controlling: PLC Main Machine Parameter - - - - No. | Item | Unit | Data | Remark | 1 | Raw material | Type | | MSgalvanized sheet | | Strength of panel | Map | 350 | | Thickness of panel | mm | 1.2~2.0 | | 2 | Size | mm | See figure | | 3 | Speed | m/min | 6~8 | | 4 | Material of roller | | GCr15Hardening treatment | | 5 | Drive type | | Gear box | | 6 | Total power | kw | About 45 | | 7 | Electrical system | | PLC Inverter control | | 8 | Contour dimension(L*W*H) | m | 35X4X3.9 | | - - - - Scaffolding Plank Related Products The details of the scaffolding machine - - - - NO. | CONTENTS | 1 | Scaffolding plank standing tube welding device | 2 | Scaffolding plank ledger welding device | 3 | Punching Device | Full automatic punching device | Semi-automatic punching device | Manual punching device | Spare part:punching mould | 4 | diagonal brace flattening &punching device | Full automatic diagonal brace flattening &punching device | Semi automatic diagonal brace flattening &punching device | Manual diagonal brace flattening &punching device | Spare part:punching mould | 5 | Tube cutting machine | Auto Blade cutting Device | Swing saw cutting device | Direct saw cutting device | Auto direct saw cutting device | 6 | Auto Scaffolding plank wedling line | Auto robot welding | Auto robot hand welding | 7 | Base jack & U-head jack welding device | 8 | Auto scaffolding plank roll forming machine | - - - - Introductions of the scaffolding machine 1. Scaffolding plank standing tube welding device Equipment function: It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add Main Parameter: Length:1-3m Tube diameter:48mm &60mm Disk plate quantity:1-6 pcs Length tolerance:0.5mm Basic component: It consists of 13 sets inveter gas welding device and special device More standing tube choices: 2. Scaffold ledger welding device Equipment function: It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube. Main Parameter: Length:0.5-3m Tube diameter:48mm Welding quantity:2 pcs Length tolerance:0.5mm Basic component: It consists of 2 sets inveter gas welding device and special device More ledger choices: 3. Scaffold tube punching device Equipment function: It is mainly used in punching holes for standing tube ends Basic parameter: Length: 1-3m Tube diameter:48mm&60mm Length tolerance: 0.5mm Basic component: It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems. 4. diagonal brace flattening &punching device Equipment function: It is mainly used in flattening &punching for diagonal brace both ends Basic parameters: Length:0.5~3m Tube diameter:33mm or 48mm Length tolerance:0.5mm Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems. 5. Tube Cutting Machine Main function: It is mainly used tube cutting Basic parameter: Length:0.6~3m Tube diameter:33m,48mm and 60mm Length tolerance:0.5mm Auto Blade cutting device: Saw tube cutting device: 6. Auto scaffold welding device Main function: It is mainly used in auto welding for scaffold end cap and stiffener Basic parameter: Length:0.6-3m Length tolerence:1mm 1. Basic component: - - - - No. | Name | Type | Quanti. | Remark | 1 | Welding robot hand | 4200X650X500 | 1 | Double welding head | 2 | Welding power supply(optional) | MAGMEET350 | 2 | Supplied by buyer | 3 | Working clamp | | 2 | | 4 | positioner | | 2 | optional | 5 | Moving rail and parts | 13m | 1 | | 6 | Electric control system | | 1 | | - - - - Adjustment screw welding device Equipment function: It is mainly used in welding for scaffolding base and U-head jack screw. Basic parameter: Length:0.3-1.0m Length tolerance:0.5mm Basic component: It consists of welding device and special device. Scaffolding Plank Online stiching Machine Function we develop a total new auto equipment with high production efficiency,this equipment is online stiching which used in the scaffolding plank roll forming machine It solves the problems which the slow manual punching and wrong holes positions. Profile Pictures Scaffoling Plank End cap and Stiffiener Production line It consists of decoiler,leveler,servo feeder,punching press and punching mould,it can punch in one time. Scaffolding Plank Welding Machine--Robot It takes Yaskawa/OTC/ABB/KUKA and other famous welding robots(the brand is optional by customer) and two positioner. The clamping apparatus finish spot welding and continous welding for end cap and stiffiners. Scaffolding Standing Tube Disk Welding Machine Full Auto Scaffolding Standing Tube Disk Welding Machine,it can finish manual feeding disk,auto welding after disk goes through the tube,auto round welding,auto collection,it is recycling production.No more workers. Semi auto Scaffolding Standing Tube Disk Welding Machine it is manual feeding disk and spot welding,the machine can meet the round welding automatically with high efficiency. Scaffolding Ledger Welding Machine This machine is specially used for scaffoling ledger auto welding,after chaning clamps,it can be usbed in auto welding for Four-way Ring system,disk plate,cuplock,etc. This machine consists of two sets cogas protective welder and special machine. Scaffolding Diagonal Brace Welding Machine This machine is used in auto welding for scaffolding diagonal brace,it weld wedger head and bottom plate in one time.The welding torches frame takes mirco adjustment device,the angle and height is easy to adjust. Base Jack Auto Welding Machine It is a special machine only used in welding for base jack,the machine body has angle deisgn,it can change the welding angles to make sure the welding edge more smoothly. Scaffold Tube Two Edges Auto Welding Machine It consists of 3 sets welding machine and one set special machine,it finishes auto round welding for tube/ disk plate and connect collar. Diagonal Brace End Shape:customized Working Punching Diameter and Thickness:172.5--3mm (customized) Working Diagonal Brace Diameter:pipe 33/42/48 (customized) Punching distance:Stiching hole17mm----Galvanized diversion Hole10mm.(customized) Production Speed:15 seconds/pieces(diagonal brace length 1500mm) Max Punching Distance:3500mm(customized) Standard working diagonal brace length:1000mm----3500mm (customized) Max servo feeder speed:45000mm/min TFT human interface,the diagonal brace punching hole distance can be set at the interafce,it is accurate positioning by servo motor, It is reset and automatically compensated for the error sizeit can store 0-30 working sizes. Semi-Auto Diagonal Brace Forming Punching Machine Structure:it consists of full auto hydraulic forming/punching machine and hydraulic pump. Manual feeding,it can produce 2 pieces diagonal braces with forming and punching in one working process. Punching Diameter and Thickness:17XT2.5~3.0mm Diameter for diagonal brace:Pipe 33mm/42mm/48mm Production Speed:20 Seconds/piece Max Punching Distance:3500mm Standard working length for diagonal brace:1000~3500mm Full Auto Diagonal Brace Forming Punching Machine Structure:it consists of auto feeding collection structure/full auto hydraulic forming/punching machine and hydraulic pump.It feed from left side,and collects from right side.The punching accuracy is controled by servo motor,it can produce 2 pieces diagonal braces with forming and punching in one working process Punching Diameter and Thickness:17XT2.5~3.0mm Diameter for diagonal brace:Pipe 33mm/42mm/48mm Production Speed:15 Seconds/piece Max Punching Distance:3500mm Standard working length for diagonal brace:1000~3500mm Motor power 30KW Max Punching pressure:40T Diagonal Brace Multistation Forming Punching Machine Structure: It consists of 4 sets C type open hydraulic forming punching frame,auto feeding and collection structure and hydraulic system. It can produce 6 pieces of diagonal braces with 2 pieces raw mateial which the length is 6 meters and diameters is 33mm,punching/forming/cutting finishes in one time.It is auto feeding and collection. Working diameter for Diagonal Brace:Pipe33mm Working Speed:600~720 pieces/hour Motor Power:75KW Max Punching press:100T Auto Standing Tube Punching Machine Structure:it consists of auto feeding and collection structure(optional)/column hydraulic mould left-right punching device and hydraulic pump.It is left side feeding and right side collection.It can produce one pieces standing tube two edges punching in one working process. Working Punching diameter and thickness:12XT3.0mm Working Diagonal Brace Diameter:Pipe 60mm/48mm Production Speed:15 seconds/piece Max Punching distance length:3000mm Standard Working Diagonal Brace Length:1000~3000mm Motor Power:11Kw Max Punching Pressure:25T Auto ScaffoldTube Stamping Machine Structure:it consists of auto feeding and collection system(optional)/column hydraulic mould left-right punching structure and hydraulic pump.It is left side feeding and right side collection.It can finish one piece tube with two edges punching and stamping. Working Diameter and Thickness:12XT3.0mm Working diagonal brace diameter:Pipe60mm/48mm Production Speed:15 seconds/piece Max Punching Distance:3000mm Standard working diagonal brace length:1000~3000mm Max Motor power:11KW Max Punching Pressure:25T Scaffold Legder Hydraulic Rolling Machine Tube rolling,it takes two types:punching and rolling.The rolling craft is low-cost,simple,easy to change the font. Full auto pipe cutting(blade cutting) is the ideal equipmeny which is specially used in pipe scaffold tube cutting. 1. Less tool loss,the blade can use after grinding 2. The cutting edge is flat with blade cutting device,the cutting edge is vertical to the steel tube 3. Production Speed:150pieces/hour 4. Cutting length is accurate and unite.

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Jiangyin Bosj Science & Technology Co., Ltd.

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